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3D Measurement Machine Series

As a tube bender manufacturer performing bending of metal tubes, Opton has conducted a variety of technological development and equipment development and sales. In recent years, the need has increased to measure whether processed tubes are finished within drawing tolerances. To respond to that need, Opton independently has developed and sells 3D measurement machines.

A fully automatic 3D measurement machine capable of full-surface measurement of tubes that have undergone three-dimensional bending.

Tube Forma

A fully automatic 3D measurement machine capable of full-surface measurement of tubes that have undergone three-dimensional bending.

Tube Forma

A fully automatic 3D measurement machine capable of full-surface measurement of three-dimensionally bent tubes placed on a table. If the tube is placed within the measurement range, inspection of shape errors is possible in a short time regardless of the number of bends.

It has a box-type structure from whose top (ceiling) 2 to 10 3D scanners are suspended, compares the 3D shape measurement data of the tube installed on the table with pre-input 3D design data as bending processing data (feeding, twisting, bending), and feeds back the difference as a processing correction amount to the pipe bender, where automatic shape correction of the tube processing is performed on the tube bender side.

Main objects measured

Aircraft parts: Jet engine tubing

Construction machinery parts: Hydraulic tubing

Tube forma

TF-1600

A high-precision 3D measurement machine combining a collaborative robot (whose operating speed is kept below 250 mm/s to eliminate the need for safety fences) and a 3D scanner.

Collaborative Robo-Forma

A high-precision 3D measurement machine combining a collaborative robot (whose operating speed is kept below 250 mm/s to eliminate the need for safety fences) and a 3D scanner.

Collaborative Robo-Forma

By using the collaborative robot’s direct teaching function, inspection of shape differences is possible in a short time.

By manually moving the handle of the robot’s 3D scanner part and pressing the positioning button, measurement and teaching operations using the direct teaching function can be performed. Even without skilled workers, skill-free teaching operations become possible. Compared to teaching work using a teaching box for robot programming, it achieves a significant reduction in workload.

Repeat automatic measurement is also possible. Like the Tube Forma, automatic feedback correction to the pipe bender is possible, and 3D measurement of shapes other than bent tubes is also possible.

Main objects measured

Interior products: Steel chair frames

Heater parts: Electric heating tubes

Co-roboforma

RF-1000

A high-precision 3D measurement machine combining an FA-type general-purpose robot and a 3D scanner.

FA Robo-Forma

A high-precision 3D measurement machine combining an FA-type general-purpose robot and a 3D scanner.

FA Robo-Forma

The configuration is the same as the Collaborative Roboforma, but since it uses a general-purpose FA robot, safety fences are required. By adding a robot travel axis, the robot can move horizontally, enabling measurement of long tubes

Main Measurement Targets

Construction machinery parts

Hydraulic tubing

Automobile mufflers

FA-roboforma

HRF-2600

Equipped with a proprietary orthogonal 3-axis robot, rotation axis, and 3D scanner, it performs 3D measurement of freeform surfaces on the worktable.

Surftizer

Equipped with a proprietary orthogonal 3-axis robot, rotation axis, and 3D scanner, it performs 3D measurement of freeform surfaces on the worktable.

Surftizer

By achieving high-precision spatial synthesis of each axis encoder, marker placement is unnecessary, ensuring high measurement accuracy.

Supports Three Measurement Methods
① Automatic measurement using a distance sensor
② Automatic measurement with teaching/playback
③ Manual measurement

The worktable is available in fixed or rotary types.

Main Measurement Targets

Sports equipment: Golf club heads

Automotive parts: White body, door panels, bumper covers, transmission cases, cylinder heads, piston heads, plastic molded products, clay models

Electrical components: Plastic molded products, pressed sheet metal

Surftizer

700S

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